法门流量系数(Cv)是表示阀门通过流体能力的数值。Cv越大,在给定压降下阀门能够通过的流体就越多。Cv值1表示当通过压降为1 PSI时,阀门每分钟流过1加仑15oC的水。Cv值350表示当通过压降为1 PSI时,阀门每分钟流过350加仑15oC的水。 Valve coefficient (Cv) is a number which represents a valve's ability to pass flow. The bigger the Cv, the more flow a valve can pass with a given pressure drop. A Cv of 1 means a valve will pass 1 gallon per minute (gpm) of 60oF water with a pressure drop (dp) of 1 PSI across the valve. A Cv of 350 means a valve will pass 350 gpm of 60oF water with a dp of 1 PSI.
公式1 FORMULA 1
流速:磅/小时(蒸汽或水) FLOW RATE LBS/HR (Steam or Water)
在此: Where:
dp
=
压降,单位:PSI
dp
=
pressure drop in PSI
F
=
流速,单位:磅/小时
F
=
flow rate in lbs./hr.
=
比容积的平方根,单位:立方英尺/磅 (阀门下游)
=
square root of a specific volume in ft3/lb. (downstream of valve)
公式2 FORMULA 2
流速:加伦/分钟(水或其它液体) FLOW RATE GPM (Water or other liquids)
在此: Where:
dp
=
压降,单位:PSI
dp
=
pressure drop in PSI
Sg
=
比重
Sg
=
specific gravity
Q
=
流速,单位:加伦/分钟
Q
=
flow rate in GPM
局限性 LIMITATIONS
上列公式在下列条件下无效: Above formulas are not valid under the following conditions:
对于可压缩性流体,如果压降超过进口压力的一半。 For compressible fluids, where pressure drop exceeds half the inlet pressure.
对于不可压缩性流体,如果压降产生空穴或闪蒸。 For non-compressible fluids, where pressure drop causes cavitation or flashing.
对于双相流体,如蒸汽-水混合流体。 For dual-phase flow such as steam-water mixtures.
例子 EXAMPLE
通过DN350, 压力等级Class 900的压力密封闸阀,水温400oF,压力为1500 PSIG,流速为5,000,000磅/小时的压降是多少? What is the pressure drop through a 14" Class 900 pressure seal gate valve with 400oF water, 1500 PSIG, and 5,000,000 lbs/hr flow rate? 解:采用公式1 Solution: Use formula 1.
F
=
5,000,000
=
0.137 (从水温为400oF的表中得到)
=
0.137 (from chart for water at 400oF)
Cv
=
9150 (来自本页)
Cv
=
9150 (from page 26)
DN350 x DN300 x DN350,压力等级Class 900缩喉管压力密封闸阀,其它条件与例1相同,求压降。 What is the pressure drop through a 14"x12"x14" Class 900 Venturi pressure seal gate valve with the same conditions as example 1. 解:采用公式1 Solution: Use formula 1. Cv = 6285 (来自本页) Cv = 6285 (from page 26)
温度900oF, 压力1200 PSI,流速500,000磅/小时的蒸汽应用中压降小于5 PSI的压力等级Class 2500闸阀的最小通径是多少? What is the smallest Class 2500 gate valve that will have less than a 5 PSI pressure drop in 900oF, 1200 PSI steam service at a flow rate of 500,000 lbs/hr? 解:采用公式1 Solution: Use formula 1.
F
=
500,000
=
0.785 (来自900oF, 1200 PSIG蒸汽表)
=
0.785 (from chart for steam at 900oF, 1200 PSIG)
=
= 2.24
最接近的、较大的Cv是DN250压力等级Class 2500闸阀,其Cv是3130。这里是压降小于5 PSIG的最小的阀门。 The closest higher Cv is a 10" Class 2500 gate with a Cv of 3130. This is the smallest valve with a pressure drop less than 5 PSIG.
下列公式可以用来计算任何阀门的阀座流速: The following formulas can be used to calculate seat port velocity in any valve:
流量(磅/小时): 流速: (英尺/秒)=
F()2
25A
Flow (lbs/hr): vel: (fps) =
F()2
25A
流量(加仑/分钟): 流速: (英尺/秒)=
0.32Q
A
Flow (GPM): vel: (fps) =
0.32Q
A
在此: Where:
F
=
流量(磅/小时)
F
=
flow (lbs/hr)
=
比容积的平方根
=
square root of specific volume
A
=
阀座端口面积 (英寸2)
A
=
seat port area (in2)
Q
=
流量 (加仑/分钟)
Q
=
flow (gpm)
例: DN300型号58809 (压力等级Class 900)止回阀,流体介质为温度500 oF,压力200 PSIG的蒸汽,流速为90,000磅/小时,求阀座端口的流速? Example: What is the seat port velocity in a 12" Figure 58809 (Class 900) check valve with a flow rate of 90,000 lbs/hr of steam at 500 oF and 200 PSIG?
解: 从蒸汽表得为1.61,从阀座端口面积表A得阀座端口面积为78.5英寸2。 Answer: From the steam tables is 1.61, and from the seat port area table A is 78.5 in2.
流速: (英尺/秒)=
F()2
25A
=
90,000 (1.61)2
25 (78.5)
= 118.8 英尺/秒
Vel (fps) =
F()2
25A
=
90,000 (1.61)2
25 (78.5)
= 118.8 fps
例: DN300型号180 (压力等级150)旋启式止回阀,流体介质为温度500oF,压力200 PSIG的蒸汽,流速为90,000磅/小时,求阀座端口流速? Example: What is the seat port velocity in a 12" Figure 180 (Class 150) Swing Check Valve with a flow rate of 90,000 lbs/hr of steam at 500oF and 200 PSIG?
解: 查表得为1.61,A为 113.1英寸3. Answer: From the tables is 1.61 and A is 113.1 in3.
流速: (英尺/秒)=
F()2
25A
=
90,000 (1.61)2
25 (113.1)
= 82.5英尺/秒
Vel (fps) =
F()2
25A
=
90,000 (1.61)2
25 (113.1)
= 82.5 fps
局限性 LIMITATIONS
流速公式在下列条件下无效: Velocity formulas are not valid under the following conditions:
对于可压缩性流体,如果压降超过进口压力的一半。 For compressible fluids, where pressure drop exceeds half the inlet pressure.
对于不可压缩性流体,如果压降产生空穴或闪蒸。 For non-compressible fluids, where pressure drop causes cavitation or flashing.
对于双相流体,如蒸汽-水混合流体。 For dual-phase flow such as steam-water mixtures.
注意 NOTE
在确定止回阀通径时,最适宜的工作流速应该位于这些范围内: When determining sizing for check valves, the optimum operating velocities should fall within these ranges:
BB旋启式止回阀:55 至115或135至240 BB截止止回阀:40 至120 PS提升式阀瓣止回阀:55至200 PSY形止回阀:148 至200 BB Swing Check Valves - 55 to 115 or 135 to 240 BB Stop Check Valves - 40 to 120 PS Tilt Disc Check Valves - 55 to 200 PS Stop Check Valves - 40 to 180 PS Y- Stop Check Valves - 148 to 200
阀座端口面积“A”(英寸2) 适用于螺栓阀帽阀门 SEAT PORT AREA "A" FOR BOLTED BONNET VALVES (in2)
压力密封缩喉管提升式阀瓣止回阀全开状态下的流量系数Cv Pressure Seal Venturi Tilting Disc Check Valves FULL OPEN Cv
阀门通径 Valve Size
压力等级 Pressure Class
150
300
600
8 x 6 x 8 10 x 8 x 10 12 x 10 x 12 14 x 12 x 14 16 x 14 x 16 18 x 16 x 18 20 x 18 x 20 22 x 20 x 22
565 955 1550 2175 2660 3550 4410 5650
480 845 1320 1900 2295 3055 3930 4920
320 565 920 1275 1598 2120 2725 3335
球形止回阀,截止止回阀,提升式止回阀的流量特性曲线 Characteristic Flow Curves for Globe Stop, Stop-Check, Lift-Check Valves
小于全开状态的估计流量系数Cv Estimating Cv For Less Than Fully Open Valves
图2 球形止回阀,截止止回阀和提升式止回阀 Figure 2 Globe Stop, Stop-Check and Lift-Check Valves
压力密封T形球形止回阀,截止止回阀和提升式止回阀 阀全开状态下的流量系数Cv Pressure Seal T-Globe Stop, Stop-Check and Lift-Check Valves FULL OPEN Cv
阀门通径 Valve Size
压力等级 Pressure Class
900
1500
2500
21/2 3 4 6 8 10 12 14
90 105 195 455 800 1250 1820 2205
65 95 170 395 695 1085 1580 –
45 65 105 265 470 750 1100 –
压力密封Y球形止回阀,截止止回阀和提升式止回阀 阀全开状态下的流量系数Cv Pressure Seal Y-Globe Stop, Stop-Check and Lift-Check Valves FULL OPEN Cv
阀门通径 Valve Size
压力等级 Pressure Class
600
900
1500
2500
8 10 12 14 16 18 20 24
2025 3025 4600 4300 7650 7325 11800 16450
1750 2725 3825 3650 6000 5825 9125 13500
1750 2725 3825 3650 6000 5825 9125 13500
1175 1875 2650 4075 3775 6625 6225 9050
表中所列流量系数仅适用于全开状态下的阀门。不是全开状态的流量系数可以采用适用于提升式阀瓣止回阀和截止阀的流量特性曲线进行估算。不建议将闸阀用在节流应用中。 The flow coefficient (Cv) listed in the tables apply to fully open valves only. Flow coefficients at other than fully open may be approximated by use of the characteristic flow curves for tilting disc check and globe valves. Gate valves are not recommended for throttling service.
图3 Y形球形止回阀,截止止回阀和提升式止回阀 Figure 3 Y-Globe Stop, Stop-Check and Lift-Check Valves
压力密封缩喉管球形止回阀,截止止回阀和提升式止回阀 阀全开状态下的流量系数Cv Pressure Seal Venturi Globe Stop, Stop-Check and Lift-Check Valves FULL OPEN Cv
阀门通径 Valve Size
压力等级 Pressure Class
900
1500
2500
8 x 6 x 8 10 x 8 x 10 12 x 10 x 12 14 x 12 x 14 16 x 14 x 16
450 770 1215 1775 2125
390 690 1055 1550 –
260 465 745 1070 –
压力密封缩喉管Y球形止回阀,截止止回阀和提升式止回阀 阀全开状态下的流量系数Cv Pressure Seal Venturi Y-Globe Stop, Stop-Check and Lift-Check Valves FULL OPEN Cv
阀门通径 Valve Size
压力等级 Pressure Class
600
900
1500
2500
8 x 6 x 8 10 x 8 x 10 12 x 10 x 12 14 x 12 x 14 16 x 14 x 16 18 x 16 x 18 20 x 18 x 20 22 x 20 x 22 16 x 24 x 26
1100 1925 2875 4375 4075 7250 6950 11200 15850
1000 1675 2600 3650 3450 5700 5525 8675 12825
1000 1675 2600 3650 3450 5700 5525 8675 12825
650 1125 1775 2525 3875 3575 6300 5925 8600
解: 从上列流量系数表中得到,DN300,压力等级Class 900截止阀在全开状态下的Cv是1820。 SOLUTION: From the flow coefficient table above, the fully open Cv for a 12 inch, Class 900 globe valve is 1820.
查询图2,全开状态的1/4时阀门的比率是52%. Consulting Figure 2, the percent of fully open Cv at 1/4 valve open is 52%.
因此计算1/4全开的流量系数Cv为: 0.52 x 1820 = 946. The Cv at 1/4 open is then computed as: 0.52 x 1820 = 946.